In the Fifth Circuit’s 2024 decision in Johnston v. Ferrellgas, Inc., No. 23-10019 (5th Cir. 2024), the role of the Safety Expert Witness was central to a high-stakes propane products liability dispute. The court’s Daubert analysis ultimately reversed a substantial jury verdict, illustrating how strict the appellate scrutiny of safety expert testimony has become.
Background and Parties
The plaintiffs were injured in a propane flash-fire incident in Texas and brought a products liability suit against Ferrellgas, Inc., a major propane distributor. Plaintiffs alleged that a 20-pound propane tank delivered by Ferrellgas had a defective face-seal at the valve interface, allowing propane to escape and ignite. The case proceeded to a jury trial in the Northern District of Texas, which returned a $1.7 million verdict in favor of the plaintiffs.


